Showing posts with label Characters; Blacksnith;Drill; Metalwork; School; scrap; village; Wheelwright; workshop. Show all posts
Showing posts with label Characters; Blacksnith;Drill; Metalwork; School; scrap; village; Wheelwright; workshop. Show all posts

Sunday, 24 October 2010

The Long Harvest 11

Blast From the Past    The Long Harvest





How the harvesting has change over the last seventy years, with the advent of bigger and better combines, you would wonder how it all got done years ago, but then it was shear numbers of men and man power that was important then.


The earliest memories I have of threshing and the sale of wheat, which in the 1940's was about £18.00 a ton, was when the steamer came manoeuvring into the stack yard, with his threshing box, baler and a trusser. The trusser tied the straw into batons, so the straw could be used to thatch next years ricks or stacks.
A few years on and they drove the threshing machine with a Field Marshal single cylinder diesel tractor. It was done this way up until mid 1950's when the first combine began to appear all of which were of the bagging variety.
Still a lot of work collecting the sacks that had been dumped on the field, and it needed someone on the combine who tie the bags tightly as some burst open on impact sliding from the bagging platform high on top of the machine.



I Remember the Threshing Machine,


During the winter short of straw, call in the threshing machine,
Ricks of corn all stacked and thatched, oats peas and beans,
Mixed corn to feed the cows, and straw to bed them up,
Ozzy Alcock on his steamer, he brings his whole setup.




See the steam and smoke a puffin, o'er bank before he's seen,
Calls at the pool by Seighford Hall, for water he is keen,
Polish up with oily rag, and oil can in his other hand,
Keep busy while the tank fills up, next farm he's in demand.



His teeth have keen grip on his pipe, swinging steamer into gate,
Some of the train he leaves on the road, peg pulled out by his mate,
One at a time Box, Baler and binder, positioned to get belt into line,
Steam engine is last to shuffle in place, start in the morning by nine.



Ozzy and his mate are here by six, they travel about on their bikes,
Light fire in the old steamer, match from his pocket he strikes,
Oil all the dozens of bearings, check the belts are all tight,
Time for breakfast and a brew of tea, and fill up his pipe to light.



At quarter to nine he opens his regulator, steam to the piston apply,
All the spindles and shafts and pulleys and belts all begin to fly,
Lot of dust rises from threshing box, and sets to a steady hum,
Men from the neighbouring farms who help, they know its time to come.



It takes a whole day to thresh a bay, just a bit more for a rick,
Onto the next farm up the village, he makes his way quite quick,
This is repeated around the farms, about three times each year,
Dirty and dusty job it was, not looking forward for him to reappear.



Owd Fred
_________________

The Old Combine 1988-1997
It was always frustrating at corn harvest, to see the corn dry and ripe through a fine spell of weather, and then when the contractor eventually arrives, the weather breaks. My neighbour Reg at Green Farm had what then was a huge old combine, with a sixteen foot cut. He could pull into a twelve acre field at two pm. when the sun had got to its height, and by five it was completed. With a contractor, he starts when the due is off at ten am. At this time the grain could be too moist for storage and certainly too wet to sell, then expects to keep going until after dark. The opportunity came when Reg retired in the late 1980's, all his farm chattels were up for auction including the old Laverda combine.


This combine had started life in 1974 on a farm at Milford, and also was one of the first of its make to appear in this country from Italy. It was the first one sold by Burgess'es, and the sales man said of it that it was built like a tank, and every moodel after that was built down from that (in other words a bit lighter metal here and less bolts there to cheapen its manufacture). When the farm at Milford sold up Reg bought it and it came to Seighford, it was kept under a tin shelter at the end of the hay barn. Every summer you would hear the distinctive roar of its engine burst into life, as it reversed out to begin yet another harvest. There were not many six cylinder engines about then particularly in our village, and this one ran as sweet as a nut.
It was the first time I had ever driven a combine, and its previous owner Reg came to get us started when the first winter barley was ripe. As with most old vehicles the alarm systems that warn you of impending blockages or slip clutches slipping did not work. The mice or the gremlins had pulled the wires off their connections, so the messages did not get through to the driving platform. (No such luxury as a cab on this one).
One such device was in the weed seed box on the side of the machine, where a cross auger was depositing the said seed for disposal. To be fair I was warned to empty it regularly, or hang a sack on it to give extra capacity. But no it got forgotten, the weed seed built up until the bag and the box was full, the pressure built up the cross auger was compressing so tight that it was emerging like cow cubes, or expeller flakes. It had happened before, the flight of the auger were by now tapered like a cork screw, and had been very hot at different times. When tight enough the auger stopped and a slip clutch warning should blow the horn (A flap in the box was meant to warn of it being full before it got to this stage, but no wires.)

The grain elevators stopped and there started a build up on the shakers, then no straw movement within the combine. All this time the one hundred and twenty horses power , were turning the header and the drum, and almost every belt on the combine was slipping and smoking.
Sitting at the front amid the dust and noise with the wind in your face, it was only when you turned at the end and discovered that there was something burning or you wander where all the last swath of straw is. Then with a horrible thump the straw was regurgitated back into the drum, which stalled it big engine locking the drum solid, this left a massive blockage was then to be cleared, as the smoking belts had plenty of time to cool.
The body was full of straw the sieves were blocked with grain, the grain elevators were chock full as well, all this from one small oversight of not emptying the weed seed box. That type of blockage was never repeated, as the weed seed box was then always left open for the weeds to return to the field, as it does on most other combines.

It took two whole days to clear out and get running again then the third day was wet, but that's how it goes in farming, if everything ran perfect how boring life would be.
Another similar blockage occurred from a small cross auger in the grain box, this is driven by a small bike chain in a chain case, in turn driven by the elevating auger from the bottom of the combine. When the chain came off that too had a "chain" reaction, but by then you get to know when all is not well, and stop by instinct and minimised the extent of the blockage. It boiled down to a very expensive bevel gear box about the size of a big Mug putting the sprocket out of line for the chain. To over come this chain and the bevel gear were pitched into the scrap ruck. A hole was ground with the angle grinder, through the side or the delivering auger, and a flap of metal welded at the top of its flights to push the grain into the grain box direct.
We then found it important to keep the lid on the grain box as it sprayed the grain with much speed and efficiency, a modification that the manufacturers had not thought of.


When filling with fuel, it is not easy to get all of it into the fuel tank, and with the help of a gust of wind, some invariably misses. As the air intake is within eighteen inches of the fuel filler cap this sometimes gets a spray of fuel. With all air intakes, the larger particles of dust are screened on the outside with a wire gauze, and when this gets damaged an old sack doubles as a useful screen tied on with the inevitable piece of string. Now when the sack screen gets a soaking of diesel fuel, however inadvertently there will be trouble. (Although not apparent at the time)
As the work day wares on, by mid afternoon, when there is maximum dust and maximum heat, the dust builds up on the sack, and with being wet with diesel the dust turned to paste and starts to seal the air intake. A large powerful engine cannot stand being starved of air for long, the revs take a sudden dip, and a column of very thick black smoke emits from the exhaust. This is caused by the suction on the air intake, with no air, and starts to pull oil from the sump up past the pistons and then burnt and emitted as very dense smoke. There was enough smoke to stop the M6 motorway if the wind was going that direction.

Before I realised what the cause was, it rectified itself when the engine revs were reduced, then tried a few minuets later and the same happened again. On closer inspection it became very apparent, that the air intake was sealed and smothering it. A clean dry sack was all that it took to alleviate a very worrying half hour.


During the 1990's it became illegal to burn straw on the field, it had a very distinctive smell when burning, and the odour carried for miles down wind. So it was with great interest when reaching the highest point on the Cumbers field, to see where this illegal smell of smoke was coming. From that vantage point you could see nearly all the parish, and certainly see the origins of an illegal fire. The slow but deliberate three point turn that you do at the end of every bout, was a bit slower than usual for extra observation time, and no smoke was detected on any horizons.
Then it suddenly became clear that the burning straw (or in this case smouldering straw) was under the engine cover of my old combine. The dust and bits of straw had built up and fell onto the exhaust manifold, here it was being vigorously fanned by its own radiator cooling fan running full belt. On top of the combine we always carried a five gallon drum of water for just such an emergency, and with only seconds to spare live embers were being blown out of the engine compartment. The emergency was soon over within minuets, and damped down, and the offending dust cleared from the different ledges. The combining continued as if nothing had happened, but pleased that the water was to hand.


The gear box is essential, and when all the teeth of first gear get ground off, and second gear too fast then something has to be done. Fortunately a second hand gearbox was sitting in Burgess yard and two days later it was going again.
In the years I had her, ten I think, bits would ware out and if they were not essential they would be decommissioned (thrown onto the scrap heap). This can only go on for so long, and a law of diminishing returns come into play. If an essential part has to be replaced to carry on, and when this part is more expensive than the whole combine is worth, then it's near the end.


On the last outing by the Ashes wood it caught fire, it was internal and the water we carried could not reach the seat of the fire. By the time the fire brigade came it was too late, and when they had gone it was sad to see the old hulk, blackened, the paint and the tyres burnt off, listing and dripping from the belated soaking it had just had. It lay where it had burned for almost two years before the scrap men could get to it, it was either too wet on the ground or the crops were in the way, and all ploughed ground to cross four field from the road.
The remainder of that year's crop was combined by contractor.

Quotation ------ Knowledge is like a garden, if it is not cultivated, it cannot be harvested (African Proverb)

Thursday, 30 September 2010

The Blacksmiths Shop around the 1950`s 7

The Blacksmith

Mr Giles travelled from Stafford to Seighford for two and sometimes three days a week; he also had a forge in East gate Street Stafford. With the number of horses rapidly declining it did not justify a full time blacksmith in the village. His main job was shoeing, welding repairing and fabricating gates and fences. Outside the blacksmiths shop was a heavy cast iron round disc, about 5ft across; to clamp wooden wheels down to while it was being hooped. To the extreme right ,at the chimney end was a tall narrow furnace ,the inside dimensions being only 18inches wide, but 6ft high and six foot long to heat up the wheel hoops to hammer them onto the wooden wheels.

This furnace had a crude steel door to make the draught draw under the gap at the bottom, and through the fire grate and up through the depth of coke, to provide the heat. The fumes joined the chimney that is still there to this day. This furnace had quite thick walls and an arch at the top, then a depth or sand on top to help keep the heat in a tiled roof to keep the weather out.

The original doors still cover the windows, but then they were just opening, never had been glazed. To the left of the double doors was a large pile of sweepings out of the shoeing bay, comprising of hoof trimmings and filings, dried on mud carried in the horse's hooves, and whatever the horses cared to leave behind. Through the double doors was the shoeing bay where the horses were tied up. Then through a door immediately on the right, the first thing you saw in the middle was the anvil, this stood on a large piece of elm log to bring the top of the anvil to about two and a half foot high, handy hammering height.
To the left was a pile of worn out horse shoes, some with nails still in. On the right fastened to a bench was a metal bending tool to form the hoops for cart wheels, this could be adjusted to how tight the bend needed to be. The strip of flat iron would be heated then the end fed over the first roller under the second and over the third. A big cranking handle turned the rollers the middle roller was screwed down to put pressure to curve the metal.
The next along the bench was a large blacksmiths vice; this had a heavy bracket along the front edge of the bench, and a leg down into the floor. A long shiny bar with a knob at each end to tighten it with, and well worn jaws that had gripped and been hammered for what seemed to be generations.
Also on this bench in front of the second window was a pillar drill , this had a large flywheel that turned horizontally above your head and a crank handle to the side driving it, underneath was a huge chuck and a small vice to hold the metal while being drilled.

At the far end of the shop is the forge, this was made of bricks. At the front was an arch about eighteen inches high, by three feet wide with all sorts of scrap metal (useful off cut is the term I'm looking for) stuffed under for safe keeping. But the arch has a more practical reason for being there; it's for the blacksmith to put the toes of his boots under so he can stand closer to the forge without bending forward.

The top edge of the forge the bricks had a rounded edge then nine inches in it was filled up with fine coke. The hearth was open on two sides, and bricked round on the other two with metal lining to protect it from the heat .Over the top was a metal hood with inches of dust on it leading into a brick chimney. At the back of the forge were the bellows, at one time, before I can remember he used the old bellows worked by foot pedal, made out of leather? These stayed there for quite a number of years, but got hidden by the "useful off cuts" but now the blowing was done by electric fan.
All round the front and sides of the forge, except where he stood, were brackets holding all the tongs and tools of the trade. On the wall forming the left hand side of the hearth was his office; this took the form of a couple of nails with notes thrust onto them. One held the draughtsman's drawings of some fabrication job he had to do (drawn freehand on a torn off piece of cardboard full of thumb prints) one of many that had been put on before it. The other nail held an assortment of his wardrobe leather aprons jerkins and leggings that were in varying stages of dilapidation, the oldest at the back, right up to his older cap used when shoeing horses on the top. He had to reach just under this pile to operate the switch for the new electric fan.

First job when he arrived in a morning would be to light the forge, a few sticks that had been kept in a dry and warm place over night would be placed in a hollow in the centre of the hearth on a couple of sheets of crumpled newspaper. This was lit and the fan put on low, as the flames got enthusiastic some coke was gradually pulled over the burning sticks, and within a couple of minutes the fire was hot enough to boil the kettle. The fan was turned off and the fire would remain dormant most of the day, it being ready at a moments notice when switched on again. Along side the forge was a rusty dousing tank three quarters full of equally rusty water, where metal that needed cooling quickly was dunked in with a tremendous fizzling in clouds of steam, on the end of his tongs.

At the back of his work shop was a rack that held new metal of all dimensions, some for horse shoes some for cart wheel hoops, some for making gate hinges and all the ironwork needed when the wheelwright was making a new cart or wagon plus everything in between. This had to be reached by climbing over, jobs waiting to be done, things taken in as patterns and all the useful off cuts that might come in handy (should I say scrap metal). The only clear floor area was from the door to the forge and round the forge, then round the anvil.

Every so often they would fire up the furnace at the end of the blacksmith's shop for hooping wheels that Mr Clark the wheelwright had made or repaired. The hoops would be lifted out red hot and burned onto the wooden wheel that was clamped firmly on a huge cast iron disc that was permanently on the frontage of his shop. When hammered down into place firmly, water would be poured on to cool the iron hoop and shrink it tight onto the wooden wheel, these would then be rolled across the road and leaned against the wooden fence opposite, as many as twenty five of all sizes and weights ready to be repainted and refitted to there respective vehicles. On certain days of the week he would concentrate on shoeing horses mainly shires some cobs or float horses and a few hunters.

When our two remaining shires wanted shoeing we would be put up on top of them and set off to school, Mr Giles would lift us down to continue to school, then on the way home for dinner we would be pushed back on top to take them home again. Some times he would let us switch his forge fan on to heat a horse shoe, the shoe on the end of his tongs he would bury it in the centre of the burning coke for about a minuet, and it would come out more than red hot but going white hot with little sparks jumping off it.
This would hold the heat while he burned it onto the trimmed hoof of the shire, this made the shoe touch the hoof all the way round and bed it in amid clouds of smoke. The shoe was then cooled before nailing it onto the horses hoof, the new set of shoes would last 6 to 8 weeks depending on the roadwork do. Old "Flower" one of our shires, had a habit of twisting her one back foot every time she put her foot down and would ware this one shoe out in a month, so an extra visit was necessary for that one foot every now and then.

I can still hear the ringing of the anvil as the blacksmith pumled the soft hot metal into the desired shape, after every blow to the metal he was working with there would be at least two smaller bounces of the hammer on the anvil creating a very sharp ringing, then two or three blows to the hot metal quite a dull sound. As the metal cooled to a dull red it would harden again and have to be reheated then the finer touches would be made turning it over and around until it reached the shape he wanted. It was a very hot job, sleeves rolled up and a heavy leather apron on, his cap turned slightly more than when he was cool and tipped back a little. Everything he used was shiny made so with the palm of his hardened hands that held the skill of many years of experience

The blacksmiths shop closed around 1975 as did the wheelwrights, horses had reached there lowest numbers, with no shires at all in this district, but riding horses and ponies are on the steady increase and mobile farriery are taking over. The demand for wooden carts and wagons gradually came to an end as tractors with hydraulic tipping became more popular.




















This was the blacksmiths shop in Seighford in 1945 when we were going to Seighford School. The tall narrow door on the right, was a furnace in which the iron hoops were heated red hot then hammered over the wooden wheel, which was clamped tight on the cast iron circle, permanently situated outside his shop.



I Remember Blacksmiths Shop


This was the blacksmiths shop as I remembered it in 1945 when we started at Seighford School

I remember blacksmiths shop, all dingy dark and dusty,
Great big pile of horse shoes outside, all a going rusty,
Tom Giles was smithies name, all jolly strong and hot,
With shoeing father's horses, he did the blooming lot.

When setting off to school one morn, the horses we would take,
To blacksmiths shop for shoeing, would make us very late,
On going home for dinner, these horses we would ride,
Pitched up high on Flower, the others led with pride.

Welding cutting bending shaping, everything was there,
To make it new, or fettle up, to make a good repair,
His stock of metal had a rack, but most of it had missed,
It lay about in piles around his forge, which was in its midst.

All day you'd hear the hammer, a ringing out aloud,
Hitting out the red hot metal, made him very proud,
The different shapes and sizes, needed for a gate,
Lay around the workshop floor, no need for him a mate.

Alone he worked all day until; we kids came out of school,
Then he would be invaded, his metal then would cool,
On his forge he put his kettle, there to make some tea,
We kids tried out his drilling tool, great flywheel turned by me.

With tongs we tried to heat the metal, in the furnace hot,
To make and shape we would try, to bend on anvil, but,
Not hot enough to work it, so pumping the bellows up,
It made the spark fly every where, our school cloths covered us.

The water in the blacksmiths shop, was warm to wash our hand,
With dowsing all the things he'd made, red hot metal into bands,
With cloths soiled and singed, and not a hole in site,
Mother knew where we had been, said it's late it's nearly night.

Owd Fred

Quotation by W B yeats
Education is not the filling of a pail, but the lighting of the fire.